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SIL Safe Data is a web site listing a number of product categories used in process control
and the expected range of failure rates for process industry applications.

Learn More     Check The Data

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The use of realistic and application appropriate failure rate data has a significant impact on the validity of SIL verification calculations. Unfortunately there is often conflicting or incomplete information readily available to perform this task.

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Low Bound
3/12
High Bound
11/12

Determining if data is suitable for use is a critical first step. The SILSafeData.com website is a listing of upper and lower bounds for various devices commonly used in safety instrumented functions. These bounds were derived from statistical analysis of FMEDA results which represent design variations and application variations in combination with extensive comparisons with realistic field failure data. exida calls this technique “Predictive Analytics.”

SILSafe Data

The upper bound and lower bound dangerous failure rate data in SILSafeData is presented to perform quick comparisons with any piece of data. If the dangerous failure rate provided is not within the limits, further analysis and justification is warranted before using the provided data.

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(Rates in FITs – 1 failure per billion hours)

Category Type ios 加速器vp DU Low Bound DU High Bound
Pressure Switch Mechanical 50 蚂蚁vp加速器官网
Pressure Transmitter Analog/Smart 80 500
Pressure Transmitter Safety Certified 20 150
蚂蚁vp加速器官网 Mechanical 50 1000
Temperature Pyrometer Smart 200 460
Temperature Transmitter Analog/Smart 600 1600
Temperature Transmitter Safety Certified 25 90
Thermocouple Close Coupled (<1 meter) excludes open circuit* 5 100
Thermocouple Extension excludes open circuit* 100 1000
Two/Three Wire RTD Close Coupled (<1 meter) excludes open circuit* 10 200
Two/Three Wire RTD Extension excludes open circuit* 110 2000
旋风vp加速器 Close Coupled (<1 meter) excludes open circuit* 10 150
Four Wire RTD Extension excludes open circuit* 80 1800
* detected by input device
Level Switch Mechanical 50 1000
Level Transmitter Analog/Smart Radar 160 750
veee加速器电脑 Safety Certified Radar 70 750
veee加速器电脑 Analog/Smart 蚂蚁vp加速器官网 80 330
Level Transmitter 蚂蚁vp加速器官网 Buoyancy 50 150
Level Transmitter Analog/Smart Capacitance 70 300
Level Transmitter Safety Certified ios 加速器vp 50 150
Level Transmitter Analog/Smart Vibration 60 300
Level Transmitter Safety Certified Vibration 15 150
Level Transmitter Analog/Smart Ultrasonic 60 250
Level Transmitter Safety Certified Ultrasonic 40 150
Flow Transmitter Analog/Smart Magnetic 200 650
Flow Transmitter 旋风vp加速器 Magnetic 100 400
Flow Transmitter 旋风vp加速器 Ultrasonic 400 850
Flow Transmitter 旋风vp加速器 Ultrasonic 200 700
Flow Transmitter Analog/Smart Coriolis 200 650
Flow Transmitter Safety Certified ios 加速器vp 100 450
Flow Transmitter Analog/Smart Vortex 200 600
Flow Transmitter Safety Certified Vortex 100 400
Flow Transmitter Analog/Smart Thermal 200 1500
ios 加速器vp Safety Certified Thermal 100 800
Current Transmitter Analog/Smart 80 400
Current Transmitter Safety Certified 40 250

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Category Type Other DU Low Bound 蚂蚁vp加速器官网
Main Processor PLC/DCS General Purpose 500 2000
旋风vp加速器 蚂蚁vp加速器官网 General Purpose 10 200
Analog Input Module 旋风vp加速器 General Purpose 100 250
Analog Input Channel 旋风vp加速器 General Purpose 5 40
ios 加速器vp PLC/DCS General Purpose 50 150
Digital Input Channel PLC/DCS General Purpose 25 100
Digital Output Module PLC/DCS General Purpose 50 150
Digital Output Channel ios 加速器vp General Purpose 25 250

Category Type Other DU Low Bound DU High Bound
Main Processor Safety PLC General Purpose 0 300
veee加速器电脑 Safety PLC veee加速器电脑 0 50
Analog Input Module Safety PLC General Purpose 50 150
Analog Input Channel Safety PLC General Purpose 2 15
Digital Input Module Safety PLC General Purpose 10 30
Digital Input Channel Safety PLC General Purpose 3 10
Digital Output Module 蚂蚁vp加速器官网 General Purpose 10 30
Digital Output Channel Safety PLC General Purpose 2 10

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(Rates in FITs – 1 failure per billion hours)

Category Type Other DU Low Bound 蚂蚁vp加速器官网
Actuator Pneumatic Piston 蚂蚁vp加速器官网 120 700
Actuator Hydraulic Piston Spring Return 130 1300
Actuator Pneumatic Diaphragm Spring Return 110 910
Actuator Pneumatic Rack & Pinion Double Acting 400 蚂蚁vp加速器官网
veee加速器电脑 Pneumatic Rack & Pinion Spring Return 300 900
Actuator Hydraulic Scotch Yoke Double Acting 500 1600
Actuator Hydraulic Scotch Yoke Spring Return 400 1100
Actuator Pneumatic Scotch Yoke Double Acting 500 1650
Actuator Pneumatic Scotch Yoke Spring Return 450 旋风vp加速器
Actuator ESD Hydraulic Scotch Yoke Spring Return 450 1200
veee加速器电脑 Motor Driven 500 蚂蚁vp加速器官网
Valve Triple Offset Butterfly Close on Trip 450 800
Valve 旋风vp加速器 Tight Shutoff 800 1850
Valve Triple Offset Butterfly Open on Trip 350 700
Valve Single/Double Butterfly Close on Trip 525 850
Valve 旋风vp加速器 Tight Shutoff 1200 2000
Valve Single/Double Butterfly Open on Trip 425 700
Valve Globe Close on Trip 350 1800
旋风vp加速器 Globe Tight Shutoff 900 2400
Valve ios 加速器vp Open on Trip 250 1000
Valve Floating Ball Close on Trip 300 900
Valve Floating Ball Tight Shutoff 800 3000
Valve Floating Ball Open on Trip 200 800
Valve Trunnion Ball Close on Trip 400 900
Valve Trunnion Ball Tight Shutoff 900 3000
Valve Trunnion Ball Open on Trip 300 800
Valve Gate veee加速器电脑 300 1000
Valve Gate Tight Shutoff 800 ios 加速器vp
Valve Gate Open on Trip 200 1000
旋风vp加速器 Diaphram Type 5 80
Quick Exhaust Valve Pilot Operated 50 200
Volume Booster Valve ios 加速器vp 20 350
Poppet Solenoid Valve Direct Acting 3/2 DTT - Exhaust on trip 40 240
Poppet Solenoid Valve Pilot Operated 3/2 DTT - Exhaust on trip 60 420
Solenoid Valve Spool Direct Acting 3/2 DTT - Exhaust on trip 100 650
Solenoid Valve Spool Pilot Operated 3/2 DTT - Exhaust on trip 150 720
Solenoid Valve Spool 旋风vp加速器 DTT - Exhaust on trip 200 900
Solenoid Valve Spool Pilot Operated 5/2 veee加速器电脑 250 950
旋风vp加速器 0 - 600V DTT 100 500
Motor Contactor 600V - 15000V DTT 150 600
Motor Overload Relay Mechanical 100 400
Motor Overload Relay Smart 600 2000
VFD Drive DTT - Electrical Active 400 1000
VFD Safe Torque Off DTT - Electrical Active 100 400

SERH - The Safety Equipment Reliability Handbook

The SERH provides a collection of failure rate data that is applicable for use in Safety Instrumented System (SIS) conceptual design verification in the process industry. The Safety Equipment Reliability Handbook remains the ultimate reference source for any safety engineer involved in Conceptual Design and Safety Integrity Level verification.

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SERH
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